BALL VALVEINSTALLATION GUIDE

For Merrill threaded, poly insert & PVC ball valves

A secure connection. A reliable water shutoff.

For 304 stainless steel, no-lead brass and PVC models. Choose the correct connection method.

Before You Start

Match the Valve to the Pipe

Verify pipe size and connection: threaded metal (BBVNL / SSBV), PE insert (BBVINL / SSVI), or PVC. Confirm service rating and potable-water suitability.

Get Ready to Install

Have an upstream shutoff, pipe cutter/deburrer, supports, two wrenches, and the correct joint materials. Confirm accessible handle clearance.

5 Simple Steps

  1. Shut Off & Relieve Pressure

    Shut off the upstream water supply. Open a downstream faucet and confirm the line is fully depressurized and drained before cutting.

  2. Check the Valve & Its Position

    Inspect ports and seats. Test the quarter-turn handle: inline = open, across = closed. Leave clearance to operate the valve after installation.

  3. Cut, Clean & Align the Pipe

    Measure and cut the pipe square; remove burrs and debris. Dry-fit the assembly. Support both pipe runs so the valve is not forced into alignment.

  4. Make the Correct Connection

    Use the connection-specific instructions in “Match the Connection.” On threaded metal valves, start by hand and counterhold near the joint with a second wrench.

  5. Restore Water & Test

    Restore pressure slowly and bleed air. Inspect both joints, stem and body for leaks. Verify full open and closed positions without forcing the handle.