Replacing a Yard Hydrant Plunger
Any Flow® | C-1000 | CNL-1000 | M-2000
Replace the plunger through the top of your Merrill yard hydrant.
Before you start
Match the replacement
Have the correct replacement plunger ready. Mark the head position so you can reinstall it to the same depth.
Access the plunger from above
Reach the plunger through the top of the hydrant before considering excavation.
Tools you’ll need
Two pipe wrenches, Vise-Grips, tape, and a bench vise.
How to fix it
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Mark the head position
Wrap tape around the standpipe just below the hydrant head to mark how far down to reinstall it.
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Turn off the water and remove the head
Shut off the water supply and open the hydrant to relieve pressure. Hold the standpipe with one pipe wrench and turn the head counterclockwise at its base with the second wrench. Two people may be needed.
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Pull out the operating rod
Lift the head, operating rod, and attached plunger straight up out of the standpipe. Keep the rod straight to avoid bending it.
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Replace the plunger
Use Vise-Grips to unscrew the old plunger. Avoid gripping any rubber part to prevent damage. Install the new plunger.
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Reinstall the head and test
Screw the head back onto the standpipe to the tape mark. Further adjustment usually isn’t needed. Turn the water supply back on and check for leaks.
Choosing the right plunger
Plunger styles vary across Any Flow® Standard and High Capacity, CNL-1000 / C-1000, and M-2000. Confirm your model before choosing a replacement.
Need help? Call Merrill at 800-831-6962.