Helps divert certain power surges away from pump motors and controls. All electrical work must be done by a qualified electrician.
Before You Start
Make It Safe
Have a qualified electrician disconnect all supplies, lock out/tag out and test for absence of voltage.
Match Your System
Check phase, actual supply voltage, exact model and safe, code-compliant enclosure clearance.
4 Simple Steps
Choose the Right Arrestor
Choose single- or three-phase and a below-300 V or below-600 V model to match the system. Verify the exact part label and equipment requirements.
Turn Off & Verify Power
Electrician isolates utility and any backup/inverter supplies, applies lockout/tagout, and verifies the circuit is de-energized with a properly rated tester.
Mount & Make Connections
Electrician mounts the arrestor in an approved enclosure and follows the current approved wiring diagram for the exact model and equipment. Obtain current Merrill-approved instructions before wiring three-phase units, VFDs or other electronic controllers.
Close, Restore & Check
Electrician verifies secure connections, ground/bonding and cover clearance; replaces all covers, restores power safely and checks pump operation.
Where to Install
Pressure switch: Economical if using one arrestor.
Control box: Also shown in Merrill specifications.
Both: Merrill's preferred configuration, if space allows.
EconomyHeavy-Duty
Heavy-duty: threaded body and nut for panel mounting. Lug versions available. Confirm fit before wiring.
Electrical Safety Requirements
Read these requirements before working on a pump circuit. This guide is not a substitute for approved product wiring diagrams or local electrical code.
01 — Qualified Personnel & Shock Hazard
Installation by a qualified electrician is required. Disconnect every source (utility, generator, solar/inverter or other backfeed). Lock out/tag out and verify absence of voltage with an adequately rated tester. Never work with wet hands, wet wiring or standing water.
02 — Grounding & Bonding
Maintain a code-compliant equipment grounding conductor and bonding path. Verify the pump, control box, pressure switch and surge arrestor are properly grounded. Neutral and a separate ground rod are not substitutes for the equipment grounding conductor.
03 — Correct Model & Controls
Verify phase, supply voltage, model and equipment compatibility. The legacy terminal/lead guidance is not a verified three-phase diagram. Get current Merrill-approved instructions before wiring three-phase units, VFDs or other electronic controllers.
04 — Secure Electrical Connections
Follow the current approved wiring diagram, connection method, conductor size, terminal torque and enclosure rating. Do not pinch leads, leave bare conductors exposed, overload a terminal or force the pressure-switch cover closed. Retain all circuit and motor protection.
05 — Inspection After Surges
After a lightning event, trip, smoke, odor or damage, shut off power and call a qualified electrician. Replace a damaged or suspect arrestor as instructed. A running pump does not prove surge protection works.
06 — Limits of Protection
Helps divert some voltage surges, but cannot replace grounding, circuit breakers, motor overloads or a complete lightning protection system. Direct strikes and extreme/repeated surges can still cause damage.
ENGINEERING + LEGAL REVIEW REQUIRED
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