Surge Protector & Lightning Arrestor
Installation Guide

Single- & Three-Phase | Economy + Heavy-Duty

Help Protect Your Well Pump from Power Surges.

Helps divert certain power surges away from pump motors and controls. All electrical work must be done by a qualified electrician.

Before You Start

Make It Safe

Have a qualified electrician disconnect all supplies, lock out/tag out and test for absence of voltage.

Match Your System

Check phase, actual supply voltage, exact model and safe, code-compliant enclosure clearance.

4 Simple Steps

  1. Choose the Right Arrestor

    Choose single- or three-phase and a below-300 V or below-600 V model to match the system. Verify the exact part label and equipment requirements.

  2. Turn Off & Verify Power

    Electrician isolates utility and any backup/inverter supplies, applies lockout/tagout, and verifies the circuit is de-energized with a properly rated tester.

  3. Mount & Make Connections

    Electrician mounts the arrestor in an approved enclosure and follows the current approved wiring diagram for the exact model and equipment. Obtain current Merrill-approved instructions before wiring three-phase units, VFDs or other electronic controllers.

  4. Close, Restore & Check

    Electrician verifies secure connections, ground/bonding and cover clearance; replaces all covers, restores power safely and checks pump operation.

Where to Install

  • Pressure switch: Economical if using one arrestor.
  • Control box: Also shown in Merrill specifications.
  • Both: Merrill's preferred configuration, if space allows.
Merrill economy lightning arrestor
Economy
Merrill heavy-duty lightning arrestor
Heavy-Duty

Heavy-duty: threaded body and nut for panel mounting. Lug versions available. Confirm fit before wiring.

Electrical Safety Requirements

Read these requirements before working on a pump circuit. This guide is not a substitute for approved product wiring diagrams or local electrical code.

01 — Qualified Personnel & Shock Hazard

Installation by a qualified electrician is required. Disconnect every source (utility, generator, solar/inverter or other backfeed). Lock out/tag out and verify absence of voltage with an adequately rated tester. Never work with wet hands, wet wiring or standing water.

02 — Grounding & Bonding

Maintain a code-compliant equipment grounding conductor and bonding path. Verify the pump, control box, pressure switch and surge arrestor are properly grounded. Neutral and a separate ground rod are not substitutes for the equipment grounding conductor.

03 — Correct Model & Controls

Verify phase, supply voltage, model and equipment compatibility. The legacy terminal/lead guidance is not a verified three-phase diagram. Get current Merrill-approved instructions before wiring three-phase units, VFDs or other electronic controllers.

04 — Secure Electrical Connections

Follow the current approved wiring diagram, connection method, conductor size, terminal torque and enclosure rating. Do not pinch leads, leave bare conductors exposed, overload a terminal or force the pressure-switch cover closed. Retain all circuit and motor protection.

05 — Inspection After Surges

After a lightning event, trip, smoke, odor or damage, shut off power and call a qualified electrician. Replace a damaged or suspect arrestor as instructed. A running pump does not prove surge protection works.

06 — Limits of Protection

Helps divert some voltage surges, but cannot replace grounding, circuit breakers, motor overloads or a complete lightning protection system. Direct strikes and extreme/repeated surges can still cause damage.

ENGINEERING + LEGAL REVIEW REQUIRED